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Localization replacement of digital manufacturing systems

PLM ERP MES QMS integrated system bids farewell to digital silos.


Production Manufacturing ERP System


Innovative system design enables automated configuration of business processes for any complex product structure and any workshop section division, achieving section level job control and isolation.


By using a unique basic data organization scheme and data import method, the rapid implementation of ERP system can be achieved.


Workshop Management MES System​


A comprehensive manufacturing resource management solution that supports flexible allocation of work tasks among multiple equipment resources in the same work center. Dispatch and reporting are completely based on the actual business of the company.


Based on the job application records, it is easy to manage the hourly and piece rate wages of personnel.


Quality Control Management


The modular layered functional design can be applied to management levels that only require simple quality inspection, as well as meet the requirements of standardized quality inspection management that is fully managed according to the national standard sampling plan.


Quickly and automatically generate quality inspection plans for each product through quality inspection plan templates, and achieve complete quality inspection result records for every sample and every quality inspection indicator.​


Quotation and Cost Tracking System


Sales pre quotation system, which separates quotation and sales business, and automatically generates sales application forms during quotation confirmation. 


The quotation can be automatically calculated based on historical documents according to the template, and a relatively reasonable product quotation can be provided.

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Product R&D PLM System


Integrating core functions of PTC Windchill and Oracle Agile PLM systems for unified permission and version control of all R&D business objects.

Comprehensive product data management and process management functions for complete processing technology data including operation steps.

Supporting both top-down and bottom-up Product R&Dmode, meeting material substitution management requirements in extreme scenarios of the electronics industry..




 Non-Standard Project Manufacturing System


Following non-standard project manufacturing business process, combining sales quotation, technical confirmation, and BOM design.

SalesAfter confirmation, automatically generate complete business process tracking for the project, tracking project cost during manufacturing progress tracking.





Printing Industry Digital System


Integrating soft/hard packaging and general printing design business processes, automatically generating multi-level material lists for printing rollers, ink, and laminating materials through Quotation technical confirmation.

Through printing manuscript image data, match printing roller color numbers and calculate ink consumption quotas.





Chemical Industry Digital System


Through special business process design, separate chemical formulas to meet the basic requirement of formula confidentiality in the chemical industry.

Material naming and coding parameterization, with isolation of general and customer-specific parameters, enabling multi-customer support through general products while meeting customization via special parameters.




Dmmsys2025  Digital Manufacture Management System

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PLM、ERP、MES、QMS Unified Digital Management Platform

Non-Standard Project Industry Edition

Printing & Packaging Industry Edition 

Chemical Formula Industry Edition

Dmmsys  Basic Edition Business Function Modules 

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Based on Odoo18 Community Edition, by refactoring the underlying business route functions of the inventory system, we achieved rapid implementation of any complex business process in the manufacturing industry.

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Process Configuration Tools


1)     Fully implement all workshop and warehouse operation management units within the system according to the company actual production organization model.

2)     Configure the flow of all levels of product materials between operation management units of all workshops and warehouses according to actual business, achieving completely independent operation documents.

3)     Achieve operation isolation at the workshop section level, where each section can have independent manufacturing documents.

4)     Achieve manufacturing routes with different steps for workshop section level operations. Each section can execute independent single-step, two-step (pick then produce), and three-step (pick, produce, then stock) production.

5)     Correct dependency relationships when producing components at different levels within workshops or sections.

6)     Components at different BOM levels can automatically execute correct pick/delivery routes. A common part existing at part, sub-assembly, and final assembly levels with different quantities will automatically generate three-direction pick/delivery slips based on respective quantities needed by each workshop after procurement.

7)     Procurement operations at the same purchasing warehouse can execute procurement routes with different steps, such as single-step procurement for small inspection-exempt materials, two-step receipt, and three-step procurement (receive, inspect, stock-in)





Automatic Coding Tools


Material coding is the most important foundation for digital manufacturing management. A reasonable coding scheme greatly improves overall efficiency. Based on decades of manufacturing R&D and production management experience, we developed Automatic Coding Tools for most business scenarios, achieving a coding system that matches general cognitive patterns.

DmmsysProcess configuration tools can quickly achieve:

1)     Auto-generate product codes based on classification prefix, separator, and sequence number.

2)     Auto-generate product codes based on classification prefix, separator, and specification code.

3)     Classifications can set different coding lengths for components and standard parts.

4)     Create component codes by controlling hierarchical sequence positions and zero-padding for insufficient code length, matching traditional R&D assembly part drawing coding conventions.

5)     For components and parts, the same intermediate classification coding method can clarify relationships, improving BOM structure design efficiency.

6)     Coding method for parameterized design: parameterized parts use template code plus family table parameter value code to form the complete part code.



BOMImport Tools



Dmmsys2025The digital manufacturing system provides a BOM design tool developed with reference to PTC Windchill system, supporting both top-down and bottom-up BOM design methods. The top-down mode uses classification coding tools for rapid BOM tree creation. The bottom-up mode uses BOM Import Tools included in this option.

ERPThe system manufacturing BOM consists of independent BOM data, which seriously affects data preparation and import. We developed efficient BOM preparation and import methods using a BOM master data template and dedicated BOM Import Tools.

The data in the master data template can be organized in three ways:

1)     Pure manual preparation or other Excel data sources.

2)     If the company Product R&DUsing 3D CAD, BOM template data for level, code, and name can be exported from CAD software as complete design BOM structural data. Process engineers add raw materials for each self-made part to complete the full BOM hierarchy, then refine classification and work center data.

After completing BOM data preparation, through BOM import, the entire product BOM structure can be imported at once, supporting simultaneous import of multiple products.



Documentation

Rapid Implementation Business Process

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1

Business Confirmation

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2

System Preparation

3

Process Testing

4

Technical Support

Next-generation high-efficiency digital system

Creative system architecture and functional design fully aligned with actual business​

      Business Process Automation


Through innovative Business Process Automation tools, achieve flexibly adjustable company-wide material business process configuration.

Salesdriven automated business process, automatically creating all related business documents after Sales order confirmation, eliminating inefficient manual document entry.



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    Product Attribute Parameterization


Classification attribute management from PLM system achieves unified data source for product dimensions, quality inspection, specifications and other attributes, managing both basic attributes from product design and process/inspection related attributes.

Process attribute parameters enable templated processing data, quality inspection parameters enable inspection plan templates, and product parameters enable customized configuration.




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    Coding and Naming Standardization


Classification-based and parameter-based coding tools enable standardized material coding management, improving management efficiency.

Parameter-based automatic coding generates universal material names conforming to industry standards, enabling global business integration.




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    BOMCreation Automation


Innovative hierarchical BOM data organization enables one-time import of finished product BOM structure data, with creation of material-related pricing and supplier data during import.

For special business scenarios, automatically create product BOM during quotation process confirmation by specifying product-related parameter data, allowing customers to skip the complex BOM creation process.




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